How are dairy products purified in the food and beverage sector?
Milk powder, condensed milk, butterfat, cheese, and liquid milk are the main categories of dairy goods. Different dairy products may have different production methods. Incoming filtration, RO pre-filter, raw milk filtration, vent/air filtration, ingredient filtration, and steam filtration, are the primary water purification procedures used in the manufacturing of dairy products.
Now, let’s see the purification of water in the manufacturing of dairy products in the food & beverage sector.
1. The process of filtering incoming water
Water from municipal or well sources is typically utilized in the manufacturing of dairy products, to cool heat exchangers, create steam for boilers, and clean the system's pipes.
Installing a filter system is required to clean the incoming water, because contaminants like rust and dirt in the water, can shorten the system's lifespan.
2. The RO Pre-filtration Method
For the manufacturing of curd, brine rinse systems, SIP/CIP, and other dairy products, pure water filtered by a reverse osmosis system, i.e., RO Plant can be utilized as process water. A pre-filtration system made up of Stainless Steel Cartridge Filter Housings, and High Flow Cartridges with 1 Micron is typically used to pre-treat the influent water of the reverse osmosis system, since bigger particles in the water will clog the system and shorten its service life.
3. The process of filtering raw milk
Because, during processing and shipping, raw milk becomes polluted with rust, dirt, and numerous organic and inorganic particles, and gets contaminated. These toxins degrade the quality of raw milk, which will ultimately degrade the manufacturing of cheese, yoghurt, and other dairy products. As a result, a filtration system must be installed to remove the contaminants.
4. Process of Ventilation/Air Filtration
To keep the storage tank from collapsing when yoghurt and cleaning liquid are pumped out of the storage tank, steam condenses, or temperature changes, the storage tank needs to be replenished with air.
A vent filtration system is built at the same time to stop air pollutants from getting into the storage tank. An air filtration system will be implemented to remove air contaminants since the pipelines of transportation, packaging, and other equipment and process systems, need sterile air to remove moisture.
5. The process of ingredient filtration
After the water pre-filter system is installed, a sterilising filtration system will be added to the yoghurt manufacturing process. It is primarily utilized to supply sterile, clean water for the manufacturing process in order to clear bacteria and yoghurt residue, which have gathered on the production line.
6. Process of Steam Filtration
The SIP/CIP system, heat exchange system, curd production system, brine rinsing system, and fruit packing, are the primary uses of the steam filtration system in the manufacturing of dairy products. This reduces system wear and tear during operation and increases system life.
Conclusion
The filtering process system used in the manufacturing of dairy products should be created, in accordance with the precise needs of the manufacturing process. The influent filtration process and the RO Plant process can both use Bag Filters, in addition to the regularly used filtration tools and consumables. Additionally, these filtering consumables can be altered based on the design specifications of the system.
Pick India's top RO plant suppliers!
Our goal at Netsol Water is to help commercial and industrial businesses with their water treatment needs, by offering high-performing water and wastewater treatment solutions. Our clients will experience decreased running costs and an extended equipment lifespan, thanks to the excellent service and water treatment options we offer.
Installation, manufacturer's warranty, and 24-hour customer assistance are all included with every purchase of these systems. For further information, call us at +91 9650608473 or send an email to enquiry@netsolwater.com
