500LPH RO Plant for drinking purposes in small Garments manufacturing

Water is an essential element for human survival, and its availability in pure form is crucial for health and safety reasons. The manufacturing industry needs to have access to clean drinking water, especially in garment manufacturing or cloth export units, where the hygiene of the clothes and the working environment are paramount. To achieve this, a commercial RO plant is an ideal solution that provides high-quality drinking water, free from contaminants.

In this blog, we will discuss the design of a 500LPH commercial RO plant for drinking purposes in small garment manufacturing units or cloth export units. We will also explain the design basis process flow diagram and the working function of the RO plant in detail.

Design Basis Process Flow Diagram

The design basis process flow diagram for a 500LPH commercial RO plant is as follows:

1. Raw Water Storage Tank: The raw water storage tank is the first stage in the RO plant, where the raw water is stored for further processing. The raw water is supplied from a water source, such as borewell or municipal water supply.
2. Raw Water Pump: A raw water pump is used to pump the raw water from the storage tank to the next stage of the RO plant.
3. Pre-Treatment: In the pre-treatment stage, the raw water is passed through a series of filters and activated carbon beds to remove suspended solids, organic matter, and chlorine.
4. High-Pressure Pump: After pre-treatment, the water is pumped to the RO membrane by a high-pressure pump. The pump increases the water pressure and forces it through the RO membrane.
5. Reverse Osmosis Membrane: The RO membrane is the heart of the RO plant, which removes dissolved salts and other impurities from the water. The RO membrane works on the principle of reverse osmosis, where the water is passed through a semi-permeable membrane under high pressure. The membrane allows water molecules to pass through, but it rejects the dissolved salts and other impurities.
6. Post-Treatment: The water after passing through the RO membrane is sent to the post-treatment stage, where it is passed through a series of filters and UV sterilization unit to remove any remaining impurities and bacteria.
7. Treated Water Storage Tank: The treated water is stored in a treated water storage tank for further use. It is also equipped with a level controller, which automatically controls the water level in the tank.

Working Function

The working function of a 500LPH commercial RO plant is as follows:

1. Raw Water Intake: The raw water is taken from the water source and stored in the raw water storage tank.
2. Pre-Treatment: The pre-treatment stage removes suspended solids, organic matter, and chlorine from the raw water.
3. High-Pressure Pump: The high-pressure pump increases the water pressure and forces it through the RO membrane.
4. Reverse Osmosis Membrane: The RO membrane removes dissolved salts and other impurities from the water, leaving behind clean drinking water.
5. Post-Treatment: The post-treatment stage removes any remaining impurities and bacteria from the treated water.
6. Treated Water Storage Tank: The treated water is stored in a treated water storage tank for further use.

Conclusion

A 500LPH commercial RO plant is a reliable and efficient solution for providing clean drinking water in small garment manufacturing units or cloth export units. The RO plant works on the principle of reverse osmosis, which removes dissolved salts and other impurities from the water. The design basis process flow diagram and working function of the RO plant have been discussed in detail in this blog. By following the design basis process flow diagram and working function, a 500LPH commercial RO plant can be successfully designed and installed for drinking purposes in small garment manufacturing units or cloth export units.

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