The pressure on the filtration sectors to effectively filter water is stronger than ever, in view of the global water crisis. Operators of water filtration plants must routinely assess how well the plant's water treatment is working, and make sure that systems are using more technologically and economically efficient equipment.
It can be very expensive when water filtration systems are not operating well. Ineffective process and pumping equipment, along with out-of-date water filtering techniques, may lead to increased operating costs and poorer yields, which have a detrimental effect on the performance of a filtration plant. For this reason, it is essential that measures for increasing industrial energy efficiency be implemented.
How is the effectiveness of a water filtration plant improved?
Water filtration facilities should be aware of their utility rates and electricity pricing structures, in order to lower energy costs. Water filtration facilities, on the other hand, are required to set up a baseline for energy usage.
Let's now look at some actions you may take to improve the energy efficiency of your water filtration system.
1. A self-evaluation
In the industry, benchmarking has become a crucial endeavour for promoting, establishing, and achieving rendering goals. In addition to assisting managers and regulators in recognising historical patterns, it also aids in defining initial performance in the present and comparing performance among utilities, in order to make future planning decisions.
Operators of water filtration facilities should begin by completing the self-assessment. The self-assessment is a useful tool for services to pinpoint performance gaps, and create plans to solve them.
2. Assess technology
After understanding the efficacy of modern water practices, the next step is to evaluate the technology used to produce water.
For instance, the majority of surface water filtration facilities employ a water filtering technique, which can quickly consume a lot of water and energy. As a result, it's crucial to conduct a technology audit to ensure that the facility is running effectively.
Today's market is flooded with filters that use less slipstream water, however, facilities in water filtration plants that have been in operation for five to ten years, may be using more slipstream water than is necessary. Managers of filtration facilities must evaluate existing technology and replace it as needed, with effective goods and solutions.
3. Perform a pump audit
Pumps are a common component of different technologies used for water. Traditional practices involve designing pumps based on the top plant flow, especially in plants that are 10 years old or older, but in reality these pumps operate at a variable flow, dependent on seasonality and system demand. As a result, many pumps are enormous.
A steady speed pump that runs in an irregular manner wastes energy and water, by using more water than is necessary. Due to this, plants should replace their constant speed pumps with VFDs to save energy, reduce water wastage, and prevent repetitive unpredictable cycling from wearing out the pumps. VFDs can reduce a pump's energy use by over 50%, which lowers the amount of water used.
4. Establish intelligent technology
Water filtration facilities must think about using cutting-edge technology to monitor the distribution network, when it comes to best practises. By doing this, non-earning water waste will be reduced.
Without the need for a human metre read, AMR automatically assembles diagnostics, consumption, and status input from water metres, streamlining and increasing the accuracy of data collection. Facilities and their customers may be better able to manage water use, with the use of the information when combined with analytics.
Facilities can make decisions based on execution and insights in almost real-time. In contrast to AMR, which consists of smart communication networks, metres, and data management systems, which enable two-way contact between customers and utilities, it is a more robust option.
AMR and AMI technology deployed strategically can be used to boost performance. Utility companies can defend every drop of water using the data gathered by these technologies.
5. Analyse the data
The last phase is to review infrastructure performance and determine what corrections are needed, to further increase efficiencies by analysing and accessing the data. It is crucial for filtration plant managers to make sure they are monitoring & measuring the relevant efficiency metrics, because many water filtration facilities are built without much thought regarding data acquisition.
Monitoring for leaks in the circulation network, slipstream water ratio tied to filter standard output, deposit thickening rates, and smart pump operation employing VFDs, are important efficiency criteria.
Operators of water filtration plants must regularly evaluate their water filtering procedures, to ensure that the facility is operating effectively, lowering energy costs, and enhancing water conservation efforts.
Water filtration facilities need a significant amount of electrical energy to run their various operations & procedures. Although, the aims of the aforementioned studies are very diverse from one another, they all aim to boost energy efficiency for industry, green the operations, and increase durability while setting project budgets, goals, and deadlines.
Do we have the proper staff to handle your needs for industrial efficiency?
Energy efficiency is crucial for a water filtration plant, as we at Netsol Water are aware of. Because of this, we put all of our effort into promoting energy efficiency in industry.
Manufacturer of mobile and pilot water treatment plants
For a variety of sectors, Netsol Water offers specialised water treatment plant solutions. We are also experts in building effective wastewater treatment facilities for businesses. We assist businesses in the energy and water treatment sectors in resolving their unique issues.
We can assist industries in becoming more efficient and ecologically friendly, thanks to our skilled team, experience, cutting-edge technology, and available resources.